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Do I really need a food safety plan?

ConnectFood - Measuring risk - Food Safety Plans

Do I really need a food safety plan?

Start here. Facilities registered with the FDA as manufacturing food must comply with the Food Safety Modernization Act final rule, Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food. In the Preventive Control Qualified Individual curriculum, Preventive Controls for Human Food, a point is made that if a hazard is identified in the hazard analysis requiring a preventive control, then a written food safety plan is required. I am aware of only one company that has only one hazard identified, and the risk is truly low. Most companies can easily identify a hazard which must be controlled.

There are two more questions to answer. Am I exempt from the requirement to have a written food safety plan? If my facility is not exempt, when is my compliance date? The latter question is the easiest to answer. There are three compliance dates.

Businesses employing over 500 full-time equivalent employees must be compliant September 19th, 2016. I call these businesses “large;” FDA calls them “other.” September 19th has come and gone and the world has not ended. I am waiting to hear about FDA inspections under the human foods or animal foods rule. Please share.

Where did the medium facility go? Nowhere. There is no legal definition for a medium facility.

Small businesses employ fewer than 500 full-time equivalent employees and have over $1,000,000 in annual sales and holdings. Their compliance date is September 2017.

Very small businesses have less than $1,000,000 in annual sales and holdings. Their compliance date is September 2018. The latter date is also given to Grade “A” milk processors following the Pasteurized Milk Ordinance.

So, which one are you? Large, small, or very small? Now for the answer to the other question. Am I exempt from the requirement to have a written food safety plan? There are many operations which are exempt from having a full food safety plan. It is not possible to describe all exemptions here, but let’s look at a few examples:

Farms. Farms produce raw agricultural commodities (RAC). You would think this is a no-brainer, but the FDA has written a lot into the definition of a farm. Here is a little taste of what is written by the FDA.

Table 4—Revisions to the Proposed Definitions in the Section 415 Registration Regulations and the Section 414 Recordkeeping Regulations
Definition Revision
Farm A farm is an “operation” rather than an “establishment.” There are two types of farms: (1) Primary production farm; and (2) secondary activities Farm.
Primary production farm
  • A primary production farm is “under one management” rather than “under one ownership.” Although a primary production farm continues to be “in one general physical location,” we have clarified that “one general physical location” is “not necessarily contiguous.”
  • A primary production farm is an operation devoted to the growing of crops, the harvesting of crops, the raising of animals (including seafood), or any combination of these activities. Although some primary production farms both grow and harvest crops, other primary production farms grow crops but do not harvest them, and other primary production farms harvest crops but do not grow them.
  • Treatment to manipulate the ripening of RACs, and packaging and labeling the treated RACs, without additional manufacturing/processing, is within the “farm” definition.
  • We added an example of drying/dehydrating RACs to create a distinct commodity that would fall within the “farm” definition (i.e., drying/dehydrating grapes to produce raisins), as well as an example of additional manufacturing/processing that would cause an operation that dries/dehydrates RACs to create a distinct commodity to fall outside the “farm” definition (i.e., slicing).
  • We added an example of additional manufacturing/processing that can cause an operation that packages and labels RACs to fall outside the “farm” definition (i.e., irradiation).
Secondary activities farm A “secondary activities farm” is an operation, not located on a primary production farm, devoted to harvesting (such as hulling or shelling), packing, and/or holding of RACs, provided that the primary production farm(s) that grows, harvests, and/or raises the majority of the RACs harvested, packed, and/or held by the secondary activities farm owns, or jointly owns, a majority interest in the secondary activities farm.• A secondary activities farm may also conduct those additional activities allowed on a primary production farm.

Compliance for produce follows a separate rule, Standards for the Growing, Harvesting, Packing, and Holding of Produce for Human Consumption.

Qualified facilities. Qualified facilities are not required to have a written hazard analysis, preventive controls, or supply chain program. In creating exemptions, the FDA has tried to identify foods with low risk to consumers. This includes foods traditionally seen as safe due to processing, with limited distribution, lack of allergen and made at a farm mixed-type facility. Consider these foods made on “farms” by very small businesses.

  • Baked goods such as bread and cookies-The bake sale survives.
  • Game meat jerky-Note: USDA is responsible for non-game meats.
  • Pasteurized honey
  • Maple syrup
  • Jams, jellies and preserves-Think of all those pickled foods at your local farmers’ market!

Qualified facilities must follow Good Manufacturing Practices (GMPs) as detailed in Subpart B of the final rule. Businesses compliant with the juice HACCP rule or seafood HACCP rule must follow GMPs from Subpart B of the human foods rule. Infant formula has its own rule. Dietary supplements are covered under 21 CFD 111, but ingredients manufactured as dietary ingredients require a food safety plan. Alcoholic beverages are still exempt, because FDA has no jurisdiction over them. Low-acid canned foods must be compliant with their own rule which prevents microbiological hazards and have a food safety plan for chemical and physical hazards.

Warehouses. If the warehouse does no other activity, the warehouse is exempt from a food safety plan and still follows GMPs. In other words, the packaged food is delivered to the warehouse, sits in storage, and is moved out of storage. There can be no relabeling or repacking of the food.

Still confused? You are not alone. If you feel that your facility may be exempt, check into it. Contact us at ConnectFood or your local FDA office. Remember, the goal is a safe food supply, but there are reasonable exemptions to the rule.

Dr. Kathy Knutson has food safety expertise in microbiology, hazard analysis, and risk assessment. As a recovering academic, she resides in Green Bay home-of-the-Packers, Wisconsin with her brilliant husband and two handsome sons. Learn more about her consulting services at https://www.linkedin.com/in/kathyknutsonphd.

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